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Thread: Track Bar Mount Cracked

  1. Top Of Page | #1
    BrentM's Avatar

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    Track Bar Mount Cracked

    I started hearing a popping sound when turning left, checked the bolts on the BDS lift kit, and found one of the track bar drop bracket bolts loose.

    I tightened that up and took it out for a drive, and the sound seemed to go away, then came back after a drive around the block but not as bad and repeatable.

    Upon more inspection, my track bar mounting bracket, the factory one to which the BDS drop bracket mounts, is nearly ripped off the frame.







    Not sure how to fix this, been looking for a new track bar bracket but can't find anything.

    I have reached out to BDS but have not heard back.

    I have seen a recall on earlier years for this bracket coming off the frame.

    I looked at my 2020, and it has a different track bar mount which looks much more solid.

    Other than a custom fabricated bracket, does anyone have any suggestions for a fix for this?

    I can't drive it like this, so it is parked until I come up with a solution.

    Thanks!

    Brent
    2017 Ram 2500 Limited / 6.7 / 68RFE / BDS 8" Lift / 38 x 13.5 Trail Grapplers / 20 x 10 Hostile Wheels
    2020 Ram 2500 Tradesman / 6.7 / 68RFE
    1993 W250 LE / 5.9 12V / G360 - 5 Speed


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  3. Top Of Page | #2
    WhiskeyBuzz's Avatar

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    Re: Track Bar Mount Cracked

    This exact thing provoked my insurance company to attempt to total my truck after I was in an accident.

    I had to replace the entire frame for that tear.



    Sent from my SM-N986U1 using Tapatalk

    2012 RAM SLT 2500 HO | Deleted | S&B CAI | MM3 DRD | 35x12.50R20 Nitto Ridge Grapplers on 645 Dropstars

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  5. Top Of Page | #3
    Crshanta's Avatar

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    Re: Track Bar Mount Cracked

    It is fixable.

    We will need to find a local fab shop to make a new track bar mount, that uses the drop bracket geometry and mount directly to the frame.

    Cut the stocker off and weld on the new one.

    I could also reach out to Thuren fabrication to see if he could make you up one to take to a local welder.

    2018 srw 3500

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  7. Top Of Page | #4
    BrentM's Avatar

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    Re: Track Bar Mount Cracked

    Quote Originally Posted by WhiskeyBuzz View Post
    This exact thing provoked my insurance company to attempt to total my truck after I was in an accident.

    I had to replace the entire frame for that tear.

    https://uploads.tapatalk-cdn.com/202...c40204d2b3.jpg


    Sent from my SM-N986U1 using Tapatalk
    That is not good news; I hope to find a better solution than that.

    Thanks for the reply.

    Brent
    2017 Ram 2500 Limited / 6.7 / 68RFE / BDS 8" Lift / 38 x 13.5 Trail Grapplers / 20 x 10 Hostile Wheels
    2020 Ram 2500 Tradesman / 6.7 / 68RFE
    1993 W250 LE / 5.9 12V / G360 - 5 Speed


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  9. Top Of Page | #5
    BrentM's Avatar

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    Re: Track Bar Mount Cracked

    Quote Originally Posted by Crshanta View Post
    It is fixable.

    We will need to find a local fab shop to make a new track bar mount, that uses the drop bracket geometry and mount directly to the frame.

    Cut the stocker off and weld on the new one.

    I could also reach out to Thuren fabrication to see if he could make you up one to take to a local welder.
    Thanks for the tip.

    I will reach out to them.

    Brent
    2017 Ram 2500 Limited / 6.7 / 68RFE / BDS 8" Lift / 38 x 13.5 Trail Grapplers / 20 x 10 Hostile Wheels
    2020 Ram 2500 Tradesman / 6.7 / 68RFE
    1993 W250 LE / 5.9 12V / G360 - 5 Speed


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  11. Top Of Page | #6
    Badger2078's Avatar

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    Re: Track Bar Mount Cracked

    Alternatively, the damage is repairable if you know a local welding outfit knowledgeable of hard facing.

    Sent from my SM-G973U using Tapatalk


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  13. Top Of Page | #7
    MOD watersupply189's Avatar

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    Re: Track Bar Mount Cracked

    Any update @BrentM.


    2016 Ram Laramie 3500, G56, 6.7, CC, 4x4

    2016 RAM 3500 4x4 Laramie Crew Cab ,G56

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  15. Top Of Page | #8
    Badger2078's Avatar

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    Re: Track Bar Mount Cracked

    Stalker LOL.

    Points up one!

    Sent from my SM-G973U using Tapatalk


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  17. Top Of Page | #9
    BrentM's Avatar

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    Re: Track Bar Mount Cracked

    Quote Originally Posted by watersupply189 View Post
    Any update @BrentM.


    2016 Ram Laramie 3500, G56, 6.7, CC, 4x4
    No, I have not found anything, so I have a friend who will come to look to see if we can fab a custom replacement bracket to tie the BDS bracket to the frame and fully weld it in.

    I will be sure to post the solution once it is done.

    Brent
    2017 Ram 2500 Limited / 6.7 / 68RFE / BDS 8" Lift / 38 x 13.5 Trail Grapplers / 20 x 10 Hostile Wheels
    2020 Ram 2500 Tradesman / 6.7 / 68RFE
    1993 W250 LE / 5.9 12V / G360 - 5 Speed


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  19. Top Of Page | #10
    BrentM's Avatar

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    Re: Track Bar Mount Cracked

    Quote Originally Posted by Badger2078 View Post
    Alternatively, the damage is repairable if you know a local welding outfit that is knowledgeable of hard facing.

    Sent from my SM-G973U using Tapatalk
    I had to look that up; I never heard of that, but thanks for the response; I will look into that.

    Brent
    2017 Ram 2500 Limited / 6.7 / 68RFE / BDS 8" Lift / 38 x 13.5 Trail Grapplers / 20 x 10 Hostile Wheels
    2020 Ram 2500 Tradesman / 6.7 / 68RFE
    1993 W250 LE / 5.9 12V / G360 - 5 Speed


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